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Vehicle Black Boxes - Data Limitations in Accident Reconstruction

  
  
  

Ten years ago, MEA bought the first publicly available system for downloading the electronic crash data stored in black boxes in cars.  There was some nervous laughter when colleagues joked that accident reconstruction engineers would soon be out of business. We’re still going strong, and here’s why:

1. Crash data doesn’t answer all the questions. Fundamental concerns about the reliability and accuracy of the data need to be addressed by an expert; otherwise a judge may exclude the data from court. And even if reliability and accuracy can be guaranteed, crash data rarely answer all of the questions. For example, it might provide evidence of excessive speed, but it won’t tell you if speed contributed to the crash. Or, it might tell you that a driver was not wearing their seat belt, but not whether seat belt use would have prevented an injury. Like other sources of physical evidence, crash data needs to be interpreted by a properly qualified expert to have an impact in court.

2. The number of cars from which data can be downloaded is limited. A recent upgrade to our Bosch download equipment adds Toyota to the short list of vehicles (GM, Ford and Chrysler-Fiat) that we can get crash data from. But only newer cars and not all models are supported. While the addition of Toyota to our list is enough to get engineers excited, the bigger news is that in September 2012 the US government will require car makers to provide access to any crash data saved by their cars. The data will also have to conform to certain standards, increasing the quantity and quality of information available to accident investigators.

3. Crash data is volatile. In many cars, the on-board computer module which records crash data must be replaced after the airbags have deployed. Therefore, crash data can get thrown away during repairs. Crash data from less severe crashes can be overwritten by a subsequent crash. If it’s not downloaded soon after a crash, data disappears. Often we are retained after the data is gone. Specially trained police officers called Collision Analysts download data but generally attend only the most severe crashes. Insurance estimators and repair shops would also be good candidates to download data, but it is not currently part of their mandate. In short, crash data often slips through the cracks.

vehicle data recorder - black box

                                                 Photo of a damaged event data recorder

Electronic crash data is a new and powerful source of evidence for the accident reconstruction engineer, but like traditional pieces of evidence it needs to be properly documented and interpreted to be useful. The accuracy, reliability and limitations of electronic crash data have been the focus of recent MEA research resulting in seven peer-reviewed scientific papers. Our goal is to be in the best position to help our clients, and ultimately the court, understand electronic crash data.

Helicopter Crashes Caused by Freewheel Disengagements

  
  
  

Helicopters can land safely after the engine loses power because the rotor blades can continue to turn, or autorotate, and provide lift. Autorotation is enabled by inserting a freewheel between the engine and the rotor. The freewheel locks the engine to the rotor when the engine is applying power to the rotor, but disengages the rotor from the engine if the engine stops unexpectedly. In this way a stopped engine does not brake or slow the rotor.

There have been some helicopter crashes where the freewheel suddenly disengaged leading to an engine over-speed and subsequent shutdown. Freewheel damage was moderate so the rotors could still turn freely, but autorotation was unsuccessful because of an operational factor such as low altitude or high rate of ascent. In the Sikorsky accident shown in Figure 1, as well as in other accidents, the freewheel device meant to prevent an accident has instead caused one.

sikorsky.s61.failed.to.autorotate
Figure 1. A Sikorsky helicopter engaged in a heli-logging crashed after a freewheel disengagement.

The freewheel of this Sikorsky helicopter consists of 12 rollers pinched between a flat cam on the engine side and a gear housing on the rotor side, as shown in Figure 2. When the engine applies torque, each roller is held in place by friction so long as the coefficient of friction (COF) is at least 0.06. If the COF is less than 0.06, the roller will slide off the cam flat. This is called a spit-out. A roller spit-out often leads to a sudden freewheel disengagement at high engine load.

freewheel.spitout.fig.2

Figure 2. Left: The engine turns the cam causing the cam flats to pinch the rollers against the inside of a gear. That gear drives the main gearbox and ultimately the rotor. Right: If the coefficient of friction is less than 0.06 then the roller will spit out and the freewheel can disengage.

Engineers often assume that the COF between two materials is constant across all loading conditions. This assumption, however, is not always valid. Figure 3 shows data from more than 500 laboratory tests of the friction between the rollers and cams of this freewheel. The data show the COF is not constant and is sometimes less than the minimum value (0.06) needed to prevent a roller spit-out.

fig3 chart
Figure 3. Each data point represents the normal and tangential load on a roller that slid on a cam flat in the laboratory. The line represents the coefficient of friction of 0.06 necessary to prevent roller spit out. Data points below the line are where the COF is low enough for roller spit-out. (Click on chart to view larger PDF version)

A low COF at high engine torque is believed to have caused freewheel disengagements that led to a number of crashes of this aircraft type engaged in heli-logging. Heli-logging is a repetitive external lift (REL) activity that this aircraft was not originally designed for.

 

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Distracted Driving: The Dangers of Multitasking

  
  
  

Seventy-eight percent of crashes are estimated to involve driver inattention. Of these crashes, many are related to drivers who distract themselves by attempting to multitask. The graph below shows the various multitasking activities that commonly distract drivers before a crash[1].

Multi tasking graph resized 600

Multitasking generally impairs performance at each individual task. Drivers cannot look in two places at once, and thus shift their gaze and attention back and forth between one task and the other. As a consequence, a driver is more likely to misdial their cell phone and insufficiently scan the roadway for hazards when attempting both tasks simultaneously.

Where a driver looks, and thus, where a driver attends, can be recorded with an eye-tracker. Eye-trackers are special devices either worn by drivers or composed of cameras mounted across the dashboard. Human factors scientists use eye-trackers to record both a driver’s field of view and where in that field of view the driver is looking.

The figure below shows a series of frames from a movie recorded by an eye-tracker while a driver was adjusting the radio. The red cross-hair indicates where the driver was looking in each frame. In the first frame, on the left, the driver looks to a car in the distance. After looking back and forth between the radio and the road for 1.3 seconds, the oncoming car is now passing the driver (it can be seen on the extreme left side of the last frame on the right). If the oncoming vehicle had crossed the centerline while the driver was adjusting the radio, multi-tasking may have resulted in a fatally delayed response.

Human Factors Visual Attention resized 600

Some people claim themselves to be good multitaskers; however, a “good” multitasker may not be aware of what they are missing. Drivers directing their attention towards a non-driving task may be blissfully unaware of the collisions they narrowly avoided. Out of sight, out of mind. 

For more information on distracted driving please see our recent article on Visual Attention in Vehicle Accidents.


  1. [1] Dingus, T A, Klauer, S G, Neale, V L, Petersen, A, Lee, S E, Sudweeks, J D, Perez, M A, Hankey, J, Ramsey, D J, Gupta, S, Bucher, C, Doerzaph, Z R, Jermeland, J, Knipling, R R (2006) The 100-Car Naturalistic Driving Study, Phase II - Results of the 100-Car Field Experiment. (Contract No. DTNH22-00-C-07007). Washington, DC: National Highway Traffic Safety Administration.

 

Properly Citing Science in Expert Witness Reports

  
  
  

Forensic engineers and scientists are supposed to bring engineering and science to the courtroom. Too often, however, they bring pseudo-science, or worse, pure opinion masquerading as science. Rulings, like Frye and Daubert in the US, have reduced the amount of junk science in courtrooms, but we still see some experts playing tricks to sidestep these rules.

One common trick is to create slack between the opinion and the science purported to support the opinion. This slack is achieved by not citing the science directly in the body of the report, but instead providing a list of relevant or supporting articles at the end of the report. Slack between the opinion and the science maximizes an expert’s wiggle room when the opinion is challenged. It also allows an expert to inflate the article list to make it appear as though there is considerable science supporting the opinion.

When publishing real science in real journals, references to the science must be cited directly within the article. This allows readers of the science to know exactly how, when and for what the authors are relying on the prior work of other scientists. Including references that are not cited in the body of the article is not permitted. Only in popular science magazines and books (which are generally not peer-reviewed) are lists of additional articles or suggested reading materials common.

So why are some experts citing science differently in the courtroom than in the scientific world? Because it is easier, benefits their client and they have been allowed to get away with it.

If you receive an expert report where the science is not directly cited in the body of the report, we suggest you return it and ask the expert to i) properly cite the articles relied upon within the body of the report, and ii) delete the articles that are not relied upon. This will improve the quality of the reports from your own experts, and simplify the analysis and rebuttal of the reports from the opposing experts. It will also help rid the courtroom of some residual junk science.

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